CMS RPC: update produzione, risultati tests ed analisi extracosti Collaborazione CMS RPC Italia Gruppo I 12-13 Maggio 2003 Presentato da G. Iaselli Collaborazione.

Presentazione sul tema: "CMS RPC: update produzione, risultati tests ed analisi extracosti Collaborazione CMS RPC Italia Gruppo I 12-13 Maggio 2003 Presentato da G. Iaselli Collaborazione."— Transcript della presentazione:

1 CMS RPC: update produzione, risultati tests ed analisi extracosti Collaborazione CMS RPC Italia Gruppo I 12-13 Maggio 2003 Presentato da G. Iaselli Collaborazione CMS RPC Italia Gruppo I 12-13 Maggio 2003 Presentato da G. Iaselli Schedula Test camere Sito di Napoli Sito di Pavia ISR GIF DB Aggiornamento costi Schedula Test camere Sito di Napoli Sito di Pavia ISR GIF DB Aggiornamento costi

2 Glossary PV Pavia INFN group NA Naples INFN group BA Bari INFN group GT General Tecnica (Frosinone) HT High Tech (Caserta) CERNCERN-ISR SOSofia group PUPeking University group PV Pavia INFN group NA Naples INFN group BA Bari INFN group GT General Tecnica (Frosinone) HT High Tech (Caserta) CERNCERN-ISR SOSofia group PUPeking University group CMS RPC production scheme Revised version CMS RPC production scheme Revised version PV is devoted to chamber test only and to bakelite QC; An additional external company (HT) will be involved in the assembly (under the control of NA group); Gap production and quality control remains mainly with the BA group with some help from the NA group; Chamber assembly at GT remains with the BA group only; BA remains as chamber test site and an assembly sites for RB3 chambers in the first phase. PV is devoted to chamber test only and to bakelite QC; An additional external company (HT) will be involved in the assembly (under the control of NA group); Gap production and quality control remains mainly with the BA group with some help from the NA group; Chamber assembly at GT remains with the BA group only; BA remains as chamber test site and an assembly sites for RB3 chambers in the first phase. Assumptions for phase I (end 2003/start 2004) SO becomes an assembly and test site for RB3 in the phase 2; BA site can be considered as back site for RB3 assembly in case of difficulties; RB1 chambers are built in Italy (GT) and tested at PV A way to involve physicists from PU in the RB1 test should be envisaged; RB2 are built at HT and tested at BA. SO becomes an assembly and test site for RB3 in the phase 2; BA site can be considered as back site for RB3 assembly in case of difficulties; RB1 chambers are built in Italy (GT) and tested at PV A way to involve physicists from PU in the RB1 test should be envisaged; RB2 are built at HT and tested at BA. More assumption for phase II (2004/2005)

3 Bari Pavia Napoli GT HT Assembly BA + SO: 28 RB3 GT: HT: 33 RB1 Test BA + SO: 28 RB3 BA: 36 RB4 + 48 RB2 +6 RB4 (2500 mm) PV: 33 RB1 BA + NA: 13 RB2 + 6 RB4 CERN RPC chambers production plan: phase I NA group is involved in the RB1/RB2 assembly at HT and the tests at BA PV group is involved in the test of chambers RB1 BA group is involved in the assembly and in the test at BA. BA group is also involved in the assembly at GT. NA group is involved in the RB1/RB2 assembly at HT and the tests at BA PV group is involved in the test of chambers RB1 BA group is involved in the assembly and in the test at BA. BA group is also involved in the assembly at GT.

4 Bari Pavia Napoli GT HT CERN Assembly –SO: 72 RB3 –GT: 72 RB1 + 78 RB4 –HT: 72 RB2 Test –BA: 78 RB4 + 36 RB2 –PV: 72 RB1 –SO: 72 RB3 –BA + NA: 36 RB2 RPC chambers production plan: phase II Sofia

5 Gap production

6 Double Gap production

7 Chamber production

8

9 Test set up in Bari -Efficiency -Cluster size -Noise rate -I-V dependense -Strip noise profile -Efficiency -Cluster size -Noise rate -I-V dependense -Strip noise profile

10 Results on RB2 Efficiency Cluster size Noise

11 Global results Efficiency Cluster size Noise

12 HT Capannone disponibile (circa 250 m 2 per un’altezza di 10 m.) Tavolo di assemblaggio consegna prevista venerdì 9 maggio Attrezzatura delle scaffalature e carro ponte in corso. Entro la fine di maggio HT pronta ad assemblaggio pilota Capannone disponibile (circa 250 m 2 per un’altezza di 10 m.) Tavolo di assemblaggio consegna prevista venerdì 9 maggio Attrezzatura delle scaffalature e carro ponte in corso. Entro la fine di maggio HT pronta ad assemblaggio pilota Test previsti: –Leak test –Test di tenuta del sistema del sistema di cooling –Test di continuità delle strips Con tester Con frequenzimetro –Test schede di Front-end (corrente assorbita dalle FEBs) –Test HV –Correnti vs HV –Single rate vs HV Test previsti: –Leak test –Test di tenuta del sistema del sistema di cooling –Test di continuità delle strips Con tester Con frequenzimetro –Test schede di Front-end (corrente assorbita dalle FEBs) –Test HV –Correnti vs HV –Single rate vs HV

13 HT Sistema HV Sistema LV Field point

14 Pavia Trigger: HV e segnali cablati e funzionanti Logica di trigger funzionante Gas: linee del gas pronte ma disponibili dalla prossima settimana. Distribuzione del gas delle linee interne testate e funzionanti. DAQ: a posto. Trigger: HV e segnali cablati e funzionanti Logica di trigger funzionante Gas: linee del gas pronte ma disponibili dalla prossima settimana. Distribuzione del gas delle linee interne testate e funzionanti. DAQ: a posto.

15 Pavia Sistema HV trigger Sistema gas

16 ISR Test area HV Test, cosmic test, DAQ. Gas needed RPC - DT Coupling Labs Tooling storage and working area + semi-clean room. Pre-coupling storage Test area HV Test, cosmic test, DAQ. Gas needed RPC - DT Coupling Labs Tooling storage and working area + semi-clean room. Pre-coupling storage Basic validation tests Current vs Voltage curves (mandatory) Noisy strips (mandatory) Dead strips (mandatory) Efficiency vs Voltage Single rate vs threshold Basic validation tests Current vs Voltage curves (mandatory) Noisy strips (mandatory) Dead strips (mandatory) Efficiency vs Voltage Single rate vs threshold

17 Needed Safety gas system 15000 CHF) Gas distribution system 3000 CHF) Set up of trigger system DAQ/monitor/analysis system: Signal cables (4 chambers) ~ 20000 CHF HV/LV cables Needed Safety gas system 15000 CHF) Gas distribution system 3000 CHF) Set up of trigger system DAQ/monitor/analysis system: Signal cables (4 chambers) ~ 20000 CHF HV/LV cables ISR

18 It stores all the informations related to the construction of: Bakelite Single and Double Gap Chambers FE Electronics …and all characteristics and tests performed on these devices It stores all the informations related to the construction of: Bakelite Single and Double Gap Chambers FE Electronics …and all characteristics and tests performed on these devices It is implemented in MySQL (the DB) and PHP/Javascript (the interface) It is implemented in MySQL (the DB) and PHP/Javascript (the interface) It is public and completely WEB interfaced: You can read from everywhere You can write data from everywhere: GT, Bari, Pavia, Naples, CERN, etc. Just connect to: http://www.ba.infn.it/rpc It is public and completely WEB interfaced: You can read from everywhere You can write data from everywhere: GT, Bari, Pavia, Naples, CERN, etc. Just connect to: http://www.ba.infn.it/rpc Data Base Advantages of the choice MySQL/PHP: They (both MySQL and PHP) are free Very good performance (comparable to very expensive systems … ORACLE) Advantages of the choice MySQL/PHP: They (both MySQL and PHP) are free Very good performance (comparable to very expensive systems … ORACLE) It was the first Construction DB available in CMS: Very good interface, developed at home Graphic possibility to display and compare data: efficiency, currents,… Tools for production coordination Summary tables It was the first Construction DB available in CMS: Very good interface, developed at home Graphic possibility to display and compare data: efficiency, currents,… Tools for production coordination Summary tables

19 GIF Small gaps RB1 Small gaps RB1 4 Gap (50x50 cm 2 ) under irradiation since June 3Gap (50x50 cm 2 ) with “new” bakelite under irradiation since September 2 RB1 under irradiation since January 4 Gap (50x50 cm 2 ) under irradiation since June 3Gap (50x50 cm 2 ) with “new” bakelite under irradiation since September 2 RB1 under irradiation since January We are continuously monitoring with and without Gamma SOURCE Currents Rates Efficiency Fast Charge We are continuously monitoring with and without Gamma SOURCE Currents Rates Efficiency Fast Charge Rate: 30 Hz/cm 2 (safety factor included) Average total charge: 30 pC Effective operation time: 5x10 7 s (10 LHC years) The total expected charge is be 5 10 -2 C/cm 2 Rate: 30 Hz/cm 2 (safety factor included) Average total charge: 30 pC Effective operation time: 5x10 7 s (10 LHC years) The total expected charge is be 5 10 -2 C/cm 2

20 Small gaps ”old bakelite”, 7 CMS years Small gaps ”new bakelite”, 4 CMS years Accumulated charge RB1 We expect to reach the barrel limit in the summer for the small gap and at the beginning of next year for RB1

21 Average Efficiency Efficiency at plateau Source OFF ABS1  Eff at plateau  0.6 % OLD bakelite BEAM PERIOD 2002 Small gaps ABS1   200 Hz/cm 2

22 Old bakelite New bakelite Shutdown Period 2002/2003 Small gaps TEST with water RPC #9 never irradiated!! High gas flux rate: # volume 17 10 3 expected in CMS: # 5 10 3 Possible change of resistivity!! RPC #9 never irradiated!! High gas flux rate: # volume 17 10 3 expected in CMS: # 5 10 3 Possible change of resistivity!! Efficiency and rate capability is restored with “wet” mixture

23 counting rate at different test periods @ ABS1 RB1 currents at different test periods @ ABS1 ABS1   200 Hz/cm 2

24 RB1 The close loop gas system will be in operation this week. A detailed study of the aging effect due to some polluting compound in the gas mixture has to be carried on. The close loop gas system will be in operation this week. A detailed study of the aging effect due to some polluting compound in the gas mixture has to be carried on. Comment Activity at GIF (+ test beams) is taking an increasing amount of financial and manpower resources in conflict with other major activities (production and tests at assembling sites, ISR) Comment Activity at GIF (+ test beams) is taking an increasing amount of financial and manpower resources in conflict with other major activities (production and tests at assembling sites, ISR)

25 COSTO 1999 (KCHF) # item KCHF Rivelatore2.352 Electronica Front-end 684 Sistema HV and LV 580 Supporti 210 Installazione 340 Monitoring 60 Servizi 120 Totale 4.347 COSTO 1999 (KCHF) # item KCHF Rivelatore2.352 Electronica Front-end 684 Sistema HV and LV 580 Supporti 210 Installazione 340 Monitoring 60 Servizi 120 Totale 4.347 Finanz. (KCHF) Italia 3400 Cina 235 Bulgaria 440 Tot  4100 Finanz. (KCHF) Italia 3400 Cina 235 Bulgaria 440 Tot  4100 CORE al 2002 (KCHF) Italia 3200/3400 Cina 110/235 Bulgaria 440/440 Tot3750/4100 CORE al 2002 (KCHF) Italia 3200/3400 Cina 110/235 Bulgaria 440/440 Tot3750/4100 Il restante contributo dalla Cina (125 KCHF per l’assemblaggio delle stazioni RB1) non sembra facilmente “trasportabile” su altri item se l’assemblaggio viene spostato in Italia

26 Costi per il completamento 1 Euro = 1.5 CHF HV/LV 1066 K€ (1600 KCHF) * DCS/Slow 67 K€ ( 100 KCHF) Bachelite 113 K€ ( 170 KCHF) Gaps/Dgaps 203 K€ ( 305 KCHF) Camere 107 K€ ( 161 KCHF) Tras./instal. 105 K€ ( 158 KCHF) Totale 1300 K€ (1950 KCHF) * Vedi presentazione dedicata COSTO (KCHF) 1999 2003 Rivelatore2.352 Electronica Front-end 684 Sistema HV and LV 580 Supporti 210 Servizi 120 Installazione/trasporti 340 Monitoring 60 Totale 4346 6350 COSTO (KCHF) 1999 2003 Rivelatore2.352 Electronica Front-end 684 Sistema HV and LV 580 Supporti 210 Servizi 120 Installazione/trasporti 340 Monitoring 60 Totale 4346 6350 2350 + 650 970 1100 100 420 160 100 Anche dopo il contributo addizionale INFN di 1.6 KCHF, c’e’ ancora un deficit di 800 KCHF!!!

27 BACHELITE 1.Importo gara: 300 MLire (IVA esclusa) 2.Costo vecchio: 19950 Lire/mq (IVA esclusa) + costo filmatura 1200 Lire/mq (IVA esclusa) 3.Taglio vecchio: 10000 Lire/lastra (IVA esclusa) 4.Pannelli : 3762 per un totale di 14038 mq 5.Nuovo costo: 14,95 Euro/mq (IVA esclusa) 6.Taglio nuovo:5,16 Euro/lastra (IVA esclusa) 7.Pannelli da ordinare ( vd tabella extra costi -  = 0.30) 1518 8.Extra costo (  = 0.30) 94100 Euro (taglio compreso IVA esclusa) per un totale di circa 5616 mq ( 3.7 mq/lastra)

28 Gaps: 15.5 € /Gap 31600 € Double Gaps: 29.0 € /DDap 29580 € Tools 775 € /tool (30 gap frames) 23250 € 181 € /tray (30 trays) 5430 € 517 € / trolley (3 trolleys) 1551 € 30231 € 120 Gap scartate fino a Dicembre 200227000 € 350 Gap da scartare fino al termine produzione*80000 € 107000 € Totale 203000 € Gaps: 15.5 € /Gap 31600 € Double Gaps: 29.0 € /DDap 29580 € Tools 775 € /tool (30 gap frames) 23250 € 181 € /tray (30 trays) 5430 € 517 € / trolley (3 trolleys) 1551 € 30231 € 120 Gap scartate fino a Dicembre 200227000 € 350 Gap da scartare fino al termine produzione*80000 € 107000 € Totale 203000 € * Previsione assumendo una scarto del 20% e un costo medio per gap di 230 € GAP/DOPPIE GAP

29 Assemblaggio stazioni 116 stazioni devono essere assemblate a HT (500 Euro/camera) 60.000 euro Assemblaggio stazioni 116 stazioni devono essere assemblate a HT (500 Euro/camera) 60.000 euro Componenti per le camere Canaline per cavi segnali Coperture di alluminio Connettori gas Pipe di collegamento camera/pannello Pipe gas all’interno della camera 47.000 Euro Componenti per le camere Canaline per cavi segnali Coperture di alluminio Connettori gas Pipe di collegamento camera/pannello Pipe gas all’interno della camera 47.000 Euro Stazioni Totale assemblaggio stazioni 107 KEuro Lavorazioni in Cina per recuperare il CORE rilasciato??

30 Sistema # ch costo (KCHF) 1)Sistema completo 16 ch_HV/settore 1600 sul detector 32 ch_LV/settore 2)Sistema minimo 8 ch_HV/settore 930 sul detector 8 ch_LV/settore 3)Sistema minimo 6 ch_HV/settore 1000 in control room 8 ch_LV/settore Sistema # ch costo (KCHF) 1)Sistema completo 16 ch_HV/settore 1600 sul detector 32 ch_LV/settore 2)Sistema minimo 8 ch_HV/settore 930 sul detector 8 ch_LV/settore 3)Sistema minimo 6 ch_HV/settore 1000 in control room 8 ch_LV/settore HV/LV L’opzione 3 garantisce un risparmio consistente, un facile upgrade del sistema in futuro ed una più efficace manutenzione durante il running

31 Approfondimenti Item approfondimenti su: http://www.ba.infn.it/~iaselli/Gruppo1_maggio_2003/ Schedula schedula_maggio_2003.xls Test camere risultati_test.ppt Sito di Napoli(HT) sito_HT.ppt Sito di Pavia sito_Pavia.ppt ISR ISR.ppt GIF GIF_camere_grandi.ppt GIF_camere_piccole.ppt Aggiornamento costi extra_costi_bachelite.ppt extracosti_Marzo_2003.ppt Item approfondimenti su: http://www.ba.infn.it/~iaselli/Gruppo1_maggio_2003/ Schedula schedula_maggio_2003.xls Test camere risultati_test.ppt Sito di Napoli(HT) sito_HT.ppt Sito di Pavia sito_Pavia.ppt ISR ISR.ppt GIF GIF_camere_grandi.ppt GIF_camere_piccole.ppt Aggiornamento costi extra_costi_bachelite.ppt extracosti_Marzo_2003.ppt Altri approfondimenti Bachelite relazione_bachelite_Roma_Marzo_2003.ppt HV/LV HV-LV.ppt Altri approfondimenti Bachelite relazione_bachelite_Roma_Marzo_2003.ppt HV/LV HV-LV.ppt CMS RPC DB http://www.ba.infn.it/rpc CMS RPC DB http://www.ba.infn.it/rpc